IDEAL-Werk

Our GA type mesh welding machines are utilised worldwide in the wire goods industry. Leading manufacturers of wire goods choose these reliable machines in order to be able to produce the base mesh for their products in a flexible and highly economical manner. The mesh welding machine type GA can be augmented with several processing steps such as punching, embossing, bending, etc. to form an automated production line. In this manner, the wire is transformed in a single pass into a product ready for sale.

Due to their enormous flexibility, the machines of the type CSR can be utilised in a multitude of applications. The modular construction with the most diverse options permits the individual adaptation to product-specific product and production requirements. With the CSR, you will manufacture three-dimensional products with a product height of up to 400 mm in a highly efficient manner.

With IDEAL type DSH and DSF butt welding machines, precise, repeatedly accurate and draw-resistant butt welds are achieved. This robust machine concept with intuitive operation is especially suited for the use in wire-drawing mills, cable factories and in wire processing. Due to the accurate linear welding carriage guide, the machine is also ideally suited for the joining of wire products in single operation. Type DSH machines are equipped with manual clamping devices; the type DSF – for better handling of the wires – is fitted with pedal-actuated clamping devices on an undercarriage. As standard, all type DSH and DSF butt welding machines are already equipped with a device for the annealing of steel with low carbon content. Depending on the respective application, the machines can furthermore be fitted with additional annealing devices. The annealing devices cover the range from simple to electronically controlled as well as automatic annealing temperature control with infrared spectral pyrometer. As a result, even the processing of hard steel wire or specific alloys does not pose any problems. On IDEAL butt welding machines in the equipment variant NE – for the processing of non-ferrous metals – the jaw distance, upset pressure and current path can be set separately from each other even in the basic configuration. Of course, this function is also available for all other machines of the DS series.

For many years, we have been an accepted partner of the automotive supplier industry.

Our customers in the automotive sector are national and international companies.
We offer them automated welding machines and robot solutions based on resistance welding technology.

Programmable NC-controlled multi-spot or projection welding machines are available to produce a wide range of joints.

Typical automotive applications for our resistance welding machines are:

• Rims for motorcycles, cars and utility vehicles
• Starter rings
• Stabiliser bars
• Nut and bolt welds
• Reinforcement profiles on doors or chassis
• Seat frames produced from sheet metal, tube or wire
• Lumbar supports
• Aluminium frames for sunroofs

Furthermore, we also design special solutions, such as a production line for particulate filters, for our automotive customers.

On all machine types, the compact and robust machine design with intuitive operator guidance is oriented towards industrial usage in production.

When designing the machines, the operator was the main focus. For this reason, particular emphasis was placed on easy and ergonomic operation.

Used around the world, IDEAL welding machines have been proving their quality and reliability on a day-to-day basis and have been doing so for decades.

ype BSS and BAS IDEAL butt and flash butt welding machines are designed for the efficient joining of saw bands, band knives and steel strip. Their strengths lie in precise, heavy-duty butt welding that can be reproduced in high quality. Emphasis was on the operator when designing the machine, with simple, ergonomic operation in mind.

The compact and robust design of the machine with its intuitive operation is aimed not only at industrial use in wood- and metal-processing operations, but also in mobile repairs. Used around the world, IDEAL BSS and BAS butt welding machines have been proving their quality and reliability on a day-to-day basis … and have been doing so for decades.